drcubbin wrote:Is there any one company who has the best price/quality for bridge building wood? Also, the rules that specify "wood" to be the only substance allowed, but I see that most bridges are made of balsa - why not pine or some other non-particle wood? Is it because they want a low load/mass ratio when being scored? This is our first year in the competition after being out for many years (even before I arrived) so these will be my first seemingly ridiculous questions
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Probably your best path for wood is to build a bunch of designs out of cheap local balsa (craft stores, hobby shop, etc), or if that's not an option Balsa Wood Inc has really cheap wood. It's not consistent, and it won't yield an absolutely incredible bridge, but you'll learn how to assemble it, you can play around with densities and see where you need it to be light, heavy, etc, and it's just cheap. Building a bridge to try a new idea and breaking it doesn't cost you $10-$15 like it does with the fancy wood. When you do this, weigh and write down (I used excel) the weight and dimensions of all the pieces on your bridge.
When you feel comfortable with a design that you want to use for a contest, figure out what weights of pieces worked best and what sizes of wood you need. IMHO, buy only sheets of balsa, never buy sticks. You can get a tool called a balsa stripper for real cheap online, it holds a knife blade and has an adjustable width, it's used to cut sheets into sticks.
Once you know what you need, you have a few options, if you've got a good local place with a lot of selection, you can go there with a scale and weigh their sheets, trying to find ones that are the right density and obviously the thickness you need. Hold them up to the light and look for where light passes through more than other places, when more light gets through the sheet is less dense. Also look at the grain, it should run along the long axis of the sheet for most things you'll need. And feel the sheet, if it's powdery it's likely a little more brittle and not quite as strong.
What you're looking for is a pretty consistent (density) sheet of balsa, with straight grain (avoid curved grain, the pieces will break where the grain ends on the side of the sheet). If you can find that at a local shop that's fine. A lot of us order from specialized balsa for this stuff because you can buy specific densities of sheets and they're generally very consistent with a nice straight grain. No hassle. Plus they have about every thickness of sheet you could imagine.
When you go to cut sticks off the sheet, you want to look for the edge with the best grain and start from there. Anything over about 3/32" thick and you should probably make two passes with a stripper (one about halfway down and the other to finish it off). If you go for it all at once and the grain bends just a little bit, the blade will move with the bend and you'll have ruined that edge (you could take a straightedge and a knife to clean it up).
What I would do for boomilever, say I had a tension member (mine were 1/2" wide, 1/64" thick, and about 20" long), is cut maybe 4 or 5, even though I needed 2, and weight all of them to find one that was weight, and I would even go as far as to find ones that balanced near the middle, i.e. the most consistent. Pick the best two out of that and use it.
It's up to you if you want to put in that much work or be that picky about it, or even use up that much wood in the process, but that's the stuff I've gathered from the past many years of the forums (archives!) and a few years of doing it myself.