Towers B/C

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Tesel
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Re: Towers B/C

Post by Tesel »

fdf4 wrote:The numbers I gave were just measurements I'm most interested in using, but basically, how should I find what density of wood to use for bracing and the different lengths?
If you'll read back in the thread a little, you'll see that 1/16x1/16 wood has problems. 1/64x1/64 wood, meanwhile, would probably be too thin to effectively work. What's instead suggested is strips (1/16 or 3/32 wide) of 1/64" sheets.
Density will depend on the thickness, but what you need is a tensile strength of about 1 kg. I believe I was recommended to use 7-8g sheets (1/64x3x36), but if you have access to pre-cut sticks you'll have to calculate density yourself.
Density isn't really the number you should be looking for, you need to find pieces of the proper tensile strength, and density is only an approximate indicator.
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Re: Towers B/C

Post by Raleway »

Hey guys- just wanted to ask a few questions regarding jig construction. Although 3D printing is coming to prominence, the size of the objects to be printed is limited. How do you propose a jig could 3D printed? I was thinking of making a jig similar to Tesel's but I don't know if it would work.. thoughts?
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Re: Towers B/C

Post by JonB »

Raleway wrote:Hey guys- just wanted to ask a few questions regarding jig construction. Although 3D printing is coming to prominence, the size of the objects to be printed is limited. How do you propose a jig could 3D printed? I was thinking of making a jig similar to Tesel's but I don't know if it would work.. thoughts?

You can print individual pieces of a jig and put it together but by doing that (gluing the pieces together) you will lose some precision. Get creative in what you make the jig out of- 3D printing is good but you can do just as well with other materials.
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Re: Towers B/C

Post by Balsa Man »

Tesel wrote:
fdf4 wrote:The numbers I gave were just measurements I'm most interested in using, but basically, how should I find what density of wood to use for bracing and the different lengths?
If you'll read back in the thread a little, you'll see that 1/16x1/16 wood has problems. 1/64x1/64 wood, meanwhile, would probably be too thin to effectively work. What's instead suggested is strips (1/16 or 3/32 wide) of 1/64" sheets.
Density will depend on the thickness, but what you need is a tensile strength of about 1 kg. I believe I was recommended to use 7-8g sheets (1/64x3x36), but if you have access to pre-cut sticks you'll have to calculate density yourself.
Density isn't really the number you should be looking for, you need to find pieces of the proper tensile strength, and density is only an approximate indicator.
Let me add a couple of things that may help and clarify.....
The strips (cut from 1/64th" thick sheet) are for the Xs in a ladders and Xs bracing system.
The density will depend on the density (i.e., weight) of the sheet, since, at whatever sheet weight, they're of the same thickness. Tensile strength is related to density, as is buckling strength. At 7-8gr/sheet, you're in the range where strips at 3/32" almost surely will have >1kg tensile, and at 1/16 probably will. Watch out for soft zones in the sheet, where the grain pattern... goes away. After you've cut a strip, pull from both ends; if you can pull at a force of a kilo or so, good to go; pre-tested. These Xs a) work in tension only, and b) have next to no buckling strength (because of the 1/64th" dimension. They act to prevent outward buckling of the legs at the braced points. Ladders at the braced points act to prevent inward buckling, coming under compression loading. Some are using 1/16th" sticks in bracing where they have to handle tensile load (Xs, Z, and V bracing configurations). The limits in this loading may come at very low density (0.2, 0.3, maybe 0.4gr/36" sticks) from shearing of a thin layer of the brace piece because of the low density.

I've been recommending 1/8" ladders, in really low density (0.7-0.8gr/36"). Some folk are apparently using 1/16" sticks for ladders (and Xs, Zs, and Vs) with success. I've described at length within the last two pages of this thread , (go back and find and digest the long post) how to test for, and apply in design, buckling strength. For pieces under compression, the longer it is, the weaker its buckling strength is, and a pretty small increase in length substantially reduces the buckling strength. So, that means that bracing pieces down toward the bottom of the tower that work in compression loading (ladders in a ladders and Xs system, Xs only, Zs, Vs) have to be stronger (in buckling strength) than they do toward the top, where they're shorter.

And last, remember that the key to design/successful performance is strength, be it tensile or buckling strength. Both are a function of density, but because we're dealing with wood, there is substantial variation around the statistical mean. You take 100 1/8" x 36" sticks weighing 1.7gr, you'll see a mean/average buckling strength around 50gr (single finger push down testing). But a few will show a buckling strength close to 60gr, and a few down toward 40gr.
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Re: Towers B/C

Post by fdf4 »

Balsa Man, can you critique this tower design (anything you would change)?
24" length legs with 1/8 x 1/8 inch width, they differ from 1-1.1 grams in weight and have a bucking strength of 100-115.
1/16 x 3/32 inch bracing in an X, with 8 at 7.5 cm intervals.
The only "ladder" would be the connecting piece at the top is 3/32 x 3/32 inch.
The total weight is 6.8 grams, and doesn't go for the bonus. I can attach a picture tomorrow if that will help.
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Re: Towers B/C

Post by jinhusong »

Hi Balsa man,

Have you tried to pre-bow the legs a little bit so that it will bow toward outside of the tower?

This way, we only need the X brace, not ladders.

Best,

Jinhu (Tiger).
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Re: Towers B/C

Post by Cammaster »

jinhusong wrote:Hi Balsa man,

Have you tried to pre-bow the legs a little bit so that it will bow toward outside of the tower?

This way, we only need the X brace, not ladders.

Best,

Jinhu (Tiger).
I know I'm not balsa man, but here's some input. I have pre-bowed the legs before, but never so that they would bow outward. I believe that if you tried to accomplish this, the weight on the top would just bow them outwards even more. Most towers break outward, not inward, so in my view I would say you would only be helping it to break.
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Re: Towers B/C

Post by Balsa Man »

fdf4 wrote:Balsa Man, can you critique this tower design (anything you would change)?
24" length legs with 1/8 x 1/8 inch width, they differ from 1-1.1 grams in weight and have a bucking strength of 100-115.
1/16 x 3/32 inch bracing in an X, with 8 at 7.5 cm intervals.
The only "ladder" would be the connecting piece at the top is 3/32 x 3/32 inch.
The total weight is 6.8 grams, and doesn't go for the bonus. I can attach a picture tomorrow if that will help.

Couple of questions back: Are you saying 24" legs weigh 1-1.1 gr ea (i.e., about 1.5, 1.55 at 36? Is that buckling strength 'single finger push-down at 24", or something else? How are Xs attached-lap jointed on outer leg faces and overlapping so that there is a bit of bowing so they both contact leg faces, or ___? What's the density- stick weight at _ length- of the Xs?
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Re: Towers B/C

Post by fdf4 »

Balsa Man wrote:
fdf4 wrote:Balsa Man, can you critique this tower design (anything you would change)?
24" length legs with 1/8 x 1/8 inch width, they differ from 1-1.1 grams in weight and have a bucking strength of 100-115.
1/16 x 3/32 inch bracing in an X, with 8 at 7.5 cm intervals.
The only "ladder" would be the connecting piece at the top is 3/32 x 3/32 inch.
The total weight is 6.8 grams, and doesn't go for the bonus. I can attach a picture tomorrow if that will help.

Couple of questions back: Are you saying 24" legs weigh 1-1.1 gr ea (i.e., about 1.5, 1.55 at 36? Is that buckling strength 'single finger push-down at 24", or something else? How are Xs attached-lap jointed on outer leg faces and overlapping so that there is a bit of bowing so they both contact leg faces, or ___? What's the density- stick weight at _ length- of the Xs?
1. Are you saying 24" legs weigh 1-1.1 gr ea (i.e., about 1.5, 1.55 at 36?
Yes
2. Is that buckling strength 'single finger push-down at 24", or something else?
Its the push down where you grip the top with two fingers, the way you described doing it I think
3. How are Xs attached-lap jointed on outer leg faces and overlapping so that there is a bit of bowing so they both contact leg faces, or ___?
https://docs.google.com/drawings/d/1UmI ... sp=sharing
4. What's the density- stick weight at _ length- of the Xs
.15 - .25 grams for the wood used for bracing at 36" strips
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Re: Towers B/C

Post by Balsa Man »

Cammaster wrote:
jinhusong wrote:Hi Balsa man,

Have you tried to pre-bow the legs a little bit so that it will bow toward outside of the tower?

This way, we only need the X brace, not ladders.

Best,

Jinhu (Tiger).
I know I'm not balsa man, but here's some input. I have pre-bowed the legs before, but never so that they would bow outward. I believe that if you tried to accomplish this, the weight on the top would just bow them outwards even more. Most towers break outward, not inward, so in my view I would say you would only be helping it to break.
I've considered it, and one of the kids I'm working with is doing a test build to evaluate. Relatively high density 1/64th sheet is incredibly strong in tension; 1/16 wide strips substantially over 1kg.... If you could make sure legs would only try to buckle outward (and the only way I can see that happening is some bowing to induce it), such X strips would be plenty strong, and theoretically (just running weights) ....really light. But, I don't know if it can work or not....
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