jinhusong wrote:Hi,
I convinced my son and his partner to build tower with 2 part jig first so that they will appreciate the one-jig approach more later.
They took 2 hours to build the chimney, 2 hours to build the base and 3 hours to put them together.
This is a snapshot I took before they trim off the top close to the top ladder.
 
The 1/8 stick picking thresholds are from Balsa Man’s spreadsheet.  Base with 5 intervals and chimney with 7 intervals.   The base they used 1/8 stick with BS around 40g (@36 inch) while the threshold is 21g.
The tower held 7.13 kg in Golden Gate invitation (12th place).  While I was there, I saw similar towers also hold around 8kg (one is from Hawaii).  They all crashed at the base.  By similar, I mean all X with 5 intervals for base.
From video, my son told me that the second X from bottom bent inside gradually and then snapped.  When they built, I knew they oriented the legs to bend outward.
The materials are from limited left overs.
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Chimney leg: all 17 inch cut from BS 36 at 36 inch (threshold 29 from spreadsheet)
#       weight(g)          BS(g)             calculated BS(g) at 36 inch
1       .58                      117                   26
2       .59                      160                   35
3       .56                      130                   29
4        .64                     180                   40
5        .61                     163                   36
6        .55                     133                   30
7        .58                     160                   35
8        .60                     180                   40
I believe they pick #2, #4, #5, and #7.
Chimney brace:  strip 1/16 X 1/32 from 1/32X3X36 sheet with 6 grams
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Base leg:  all 9.875 inch cut from 36 inch with BS=39 (threshold 21 from spreadsheet)
#       weight(g)             BS(g)            calculated BS(g) at 36 inch
1         .37                      460                     34
2         .39                      540                     40
3         .44                      660                     49
4         .40                      520                     39
5         .40                      630                     47
6         .40                      540                     40
7         .45                      640                     48
8         .42                      555                     42
They picked #2, #4, #6, and #8.
Base brace: strip from 1/32 X 3 X 36 with 10 grams.  Their other sheets are so heavy > 16g, I convince them to cut wider from the 10 gram sheet for the lower X.
2 lower X:   3/32 X 1/32 strip
3 upper X:   1/16 X 1/32 strip
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I recommend them to scale the calculation from their own data and try another all X base with 7 intervals.  Also try a ladder plus X with 4 intervals.
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Many thank for Balsa Man for the spreadsheet and the formula.  Also thanks for the guy recommended for the glue applier built with 0.2mm music wire and a stick.  I cannot find the article anymore.  Now they use way less glue and no more sticky fingers.
Jinhu