dudeincolorado wrote:Is it possible to build a zero cost EV?
Depends! On how much and what kind of junk you have in your junk box, how good of a scrounge you are, what tools you have and how long you have to do it. Here are some thoughts:
1. "Recycle" as much as you can.
a. Tear apart a battery powered car (or just modify it) to use the motor/transmission & battery box. There are usually 2 wires that go from the motor to the radio receiver/control box. You may even find a way to use the axle/transmission assembly and wheels as a unit.
b. Another great source for motor/transmission is an old (or maybe not so old) battery operated screwdriver. I've even seen someone use the battery operated screwdriver from a toy tool set.
2. Brainstorm ways to transfer the rotation of the wheels to an adjustable mechanism which turns the motor off after the vehicle travels the required distance.
a. The wing-nut/threaded axle system is probably the best that's easily accomplished.
b. Another OLD method is a string that unwraps from one axle onto the other as the vehicle travels. The string passes through a hole drilled in the paddle of an automotive/paddle switch mounted between the axles. A bead is tied to the string near one end. As the vehicle travels, the string slides through the hole in the paddle until it reached the bead. When the bead comes to the hole, it is too large to pass through and turns off the switch. It's usually better to use separate start and stop switches.
c. Switches CAN me homemade! All that's needed is two pieces of metal that can be forced apart or together. I have used metal strips cut from tin cans for this on many occasions. (Don't use your mother's sewing scissors to cut them!)
3. A chassis can be made from almost any material. Look around for something in the right size range.
4. Think! Brainstorm! Ask anybody you can think of for ideas. Make lots of notes and drawings. Before you start building, try so figure out as best as you can how everything will fit together. Remember: if you cut it to short the first time, you can't cut it again to make it longer
5. Practice, practice, practice. When you're done practicing, practice some more!